Novelis Growth Projects Under Execution (FY24-28)

Identified Projects

Location

Primary Product 
Markets Supported

Capacity(Kt)

Cost(US$)

Status/Estimated 
Commissioning

North America

 

Hot mill debottlenecking & automotive upgrades

Oswego, US

Specialties, Auto

65

$130 mn

FY 2024

Recycling expansion & upgrades

Greensboro, US

Auto

30

$30 mn

Completed FY 2023

State-of-the art Automotive Recycling & Casting Centre

Guthrie, US

Auto

240

$365 mn

FY 2025

Integrated Greenfield Rolling & Recycling Mill

Bay Minette, US

Can, Auto

600

$2500 mn

FY 2026

NEW - Rolling debottlenecking

Logan, US

Can, Auto

80

$150 mn

FY 2026

Asia

 

Recycling and Casting Centre at UAL

UAL, S. Korea

All

100

$50 mn

FY 2026

NEW - Rolling debottlenecking

Yeongju, S. Korea

Can

50

$20 mn

FY 2024

South America

 

Rolling Debottlenecking

Pinda, Brazil

Can

70

$50 mn

FY 2024

Total projects under execution

   

$3.3 bn

 

Novelis Identified future growth opportunities (FY24-28)

Identified Projects

Location

Primary Product 
Markets Supported

Capacity(Kt)

Cost(US$)

Status/Estimated 
Commissioning

Asia

 

Delayed: Integrated cold mill and closed loop recycling

Zhenjiang, China

Auto

200

$375 mn

Under Appraisal

Europe

 

Under Appraisal: Brownfield rolling capacity

Germany

Can

200

$200 -300mn

Under Appraisal

Under Appraisal: Brownfield recycling capacity

Germany

Automotive

150

$100-150 mn

Under Appraisal

South America

 

Under Appraisal: Brownfield rolling & Recycling capacity

Brazil

Can

450

$800 mn – 1.0 bn

Under Appraisal

Total projects as future growth opportunities

   

$1.5-1.8 bn

 

India Business Growth Projects Under Execution (FY24-28)

Sr.No

Projects

Plant/Region

Capacity(Kt)

Estimated Cost(US$ Mn)

Expected Year of Completion

Status of Projects

I

Aluminium-Upstream

 

1.

Alumina Expansion (via Debottlenecking)

Utkal

350

$40

FY 24

On Track

2.

Can Recycling

Aditya

100

NA

NA

Project will be executed with a tolling partner; Hindalcowill source recycled hot metal from the tolling partner

II

Aluminium-Downstream

 

3

Extrusions

Silvassa

34

$97

FY 24

2 out 3 Extrusion presses already commissioned

4

FRP –Casting & Cold Rolling

Aditya/Hirakud

170

$450

FY 25

On Track

5

Coated AC Fins (under PLI)

Taloja

26

$50

FY 25

On Track

6

Battery Foil Mill

Aditya

24

$105

FY 26

On Track

7

Battery Enclosures(New)

Pune

6.5

$33

FY 25

On Track

 

Total (Aluminium Upstream + Downstream)

  

$775 Mn

  

III

Copper Business

 

8

Inner Grove Tubes (PLI Scheme) and Alloy Rods

Dahej

25

$66

FY 25

On Track

IV

Specialty Alumina

 

9

Precipitate Hydrate & White Hydrate

Belagavi

60

$55

FY 25

On Track

10

Synthetic Aggregates (Fused & Tabular Alumina)

Aditya/TBD

90

$55

FY 25

On Track

V

Energy

 

11

Chakla Coal Mine (For Mahan & Renukoot)

Odisha

4.5 MTPA

$186

FY 26

On Track

 

Grand Total India Business Spends

  

$1.13 Bn.

  

India Business Identified future growth opportunities (FY24-28)

Sr.No

Identified Projects

Plant/Region

Capacity(Kt)

Estimated Cost(US$ Mn)

Expected Year of Completion

Status of Projects

I

Aluminium-Upstream

 

1

Alumina Expansion (Greenfield)

Odisha

850

$590

FY 27

Project is Under Appraisal: Bauxite Mining auctions are in progress

2

Brownfield Smelter Expansion (with 3rd Party renewable power)

Aditya/Mahan

180

$760

FY 27

Project is being contemplated subject to success of round the clock renewable power pilot project of 100 MW in Aditya

II

Copper Business

 

3

Recycling

TBD

50

$250

FY 26

Project is Under Appraisal

III

Specialty Alumina

 

4

Other Specialty Alumina Products and Brownfield Expansions

Belagavi/TBD

165

$94

FY 27

Projects are under Appraisal ; Timelines being reconsidered

IV

Energy

 

5

Meenakshi Coal Mine (For Aditya & Hirakud )

Odisha

10-12 MTPA

$273

FY 28

Regulatory Approvalspending

 

Grand Total India Business Spends under Appraisal

  

$1.97 Bn.